1974 Polaris 650cc Starfire SnoPro

Unleashing the Power: The Polaris SnoPro Machines of the 1970s

In the world of winter sports, few machines have left as lasting an impact as the Polaris SnoPro snowmobiles of the 1970s. These pint-sized, lightweight, and astonishingly powerful racing snowmobiles were true marvels of engineering, designed for one purpose: dominating ice-covered race tracks. With their exotic materials, incredible power-to-weight ratio, and cutting-edge clutch technology, the Polaris SnoPro machines were dominant on ice-covered tracks throughout the snow belt.

Some say it was the drivers that made these machines so dominant. Some said it was the expensive, difficult to work with exotic materials. Some said it was just that Polaris could afford to throw giants mounds of cash at their racing program.

But there was a lot more to it; the real secret weapon was a race department full of hard working farmers with a great deal of curiosity and the ability to ignore their own ego in the pursuit of excellence.

A Force to be Reckoned With

The 1970s was a decade that saw significant advancements in snowmobile technology. Manufacturers were pushing the boundaries, striving to create the fastest and most powerful snow machines. Polaris didn’t shy away from the challenge and introduced the Starfire line in 1972.

Moderately successful, the 1972 model was somewhat ambushed by a late 1971 rule change that banned the use of alcohol burning engines. But it did setup the design and delivery of the 1973 Starfire.

Although very popular and a solid race machine, the 1973 model was built as a dual purpose cross-country and oval racer. It was somewhat lighter, introduced a jackshaft to the Polaris lineup, and the “Big fin” engines that cooled better with regular race fuel. Almost anyone could go to their Polaris dealer and get a 1973 Starfire.

The factory team raced pretty much the same sled, except that we now know that the machines run by Larry Rugland and perhaps Bob Eastman were the first all magnesium chassis from Polaris. They were a good deal lighter than a conventional 73 Starfire, but because they were painted, no one even suspected the machines were different from the production model. There also was no rule for 1973 preventing the use of the lightweight metal.

Exotic Materials and Unmatched Power to The Ground

What the Polaris race team learned from 1973 set them up the create the first dominating Polaris, the original Polaris SnoPro, also known as the 1974 Starfire. Just about ten of these all magnesium machines were made.

To achieve their lightweight construction, those farmers, now full on engineers at Polaris, turned to cutting-edge materials. Magnesium and titanium were used extensively in the SnoPro’s construction, making them not only lightweight but also strong and durable. The use of these exotic materials allowed the machines to shed unnecessary weight while retaining structural integrity.

The 1974 Polaris SnoPro. Don Omdahl's 440 MachineThe 1974’s had very thin aluminum skis, a shortened, lightened up 1973 suspension, a track that was cut into 4 bands to eliminate weight, titanium cleats, some titanium shafts, magnesium crank cases, titanium clutch guards, and even magnesium clutches.

But the redesigned, light weight clutches are why Polaris could get more of the power to the ground, thus giving them a healthy advantage that no one would catch on to for another half a decade.


The Real Secret Weapon

The engines for 1974 were very close to the 1973 engine, the only real improvements were done to the exhaust ports, and the triple cylinder models were lightened up with a magnesium crank case. But the new magnesium clutches dropped a lot of rotating weight, and covered up one of the biggest problems Polaris had: Although Fuji was a great partner to build their engines, the truth is several of the competitors had more raw horsepower.

While power and lightness were essential, the real secret weapon that gave Polaris the edge on the ice was its proprietary primary and secondary clutch system. The clutch is a crucial component in transmitting power from the engine to the track. Polaris engineers refined their clutch design to maximize power delivery, ensuring that more of the available horsepower reached the track more efficiently.

The result was an astonishing ability to accelerate quickly off the starting line and maintain high speeds throughout the race. Competitors struggled to match the SnoPro’s acceleration out of the corners, which made it a dominant force in ice racing for 1974.

1975: The Domination Continues

1975 Polaris SnoProA rule change for 1975 required at least a production (aluminum) tunnel for 1975. The 1975 Polaris SnoPro was very close to the 1974 Polaris Snopro. The engine 440 and 650cc engines had angled fin heads, and were a slight improvement from the 1974 engine.  The 250 and 340cc engines were made from a kit Polaris produced in very small numbers and made available to independent Polaris Racers. Only one of the original nine machines still exists, and that is Jim Bernat’s 1975 650cc World Championship winning machine, and that one is aluminum. However, there is good evidence that the 440X machines, and the single 250 that was made were totally magnesium chassis. Once again, the Polaris SnoPro dominated the oval racing circuit known as the “Professional Drivers Circuit” or PDC.

1976: The First Liquid Motors

With a large budget cut and the loss of Leroy Lindbald and Larry Rugland to Ski-Doo, the 1976 team only won a handful of races on 1976 Starfires that were heavily modified, except for Jim Bernat’s 1976 440X machine, which was a totally magnesium chassis. There were only six of the 1976 Polaris SnoPro machines made. Their dismal showing at the Eagle River World Championship prompted the development of the now famous RXL.


Starfire Kids - Midnight Blue Express ©2013 Larry Preston and Smakk Publishing For 1977, Polaris put everything they knew about building an oval race machine into what would be the 1977 Polaris Snopro. It used a proven leaf spring front suspension, a magnesium bulkhead, updated clutches, a gorgeous, one-piece hood that allowed the new liquid-cooled motors to stick out, and they used Arctic Cat “Z” suspensions, which were superior to the 1973 suspension they were still using in 1975, with the added benefit of not having to spend all the money building tooling for a new skid.

These machines were the best possible length for a rigid front end oval racer, while maintaining that power to weight ratio.

They also made two unique machines with an Independent Front Suspension (IFS) just as an experiment that frankly, not many on the team thought would work very well. But they did. They worked very, very well, allowing the drivers to often go wide open through the corners.

From the first test of these two machines, the 1977 Polaris SnoPro with the rigid front end was rendered obsolete, and only three were ever made.

The 1977 IFS was improved constantly over the 1977 season, resulting in the 1978 RXL, a production race sled that remains today as one of the most desired collectible machines there is.

The Legacy Lives On

The impact of the Polaris SnoPro machines from the 1970s cannot be overstated. They pushed the boundaries of snowmobile technology and set new standards for performance and agility on the ice. Even after their heyday, the innovations pioneered by the SnoPro line influenced the design of future snowmobile models, ensuring that the spirit of these powerful racing machines lives on.

Today, modern snowmobiles owe a debt of gratitude to the Polaris SnoPro, which paved the way for lightweight, high-performance machines. Although the original SnoPro models may have become vintage classics, the legacy of their engineering and design principles can still be seen in the exhilarating snowmobiles that grace ice-covered tracks today.

1978 Polaris RXL - also known as the 1978 Polaris SnoProIn conclusion, the Polaris SnoPro snowmobiles of the 1970s were much more than mere racing machines; they were a testament to human ingenuity and determination. Through their lightweight construction, powerful engines, and the magic of Polaris-made clutches, they became the stuff of legends on the ice racing circuit. These extraordinary snowmobiles left an indelible mark on the winter sports industry and continue to be cherished by snowmobile enthusiasts and collectors alike.


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